What does “organic olive mill” mean?
Since
its beginning, the VI.EL.THA olive mill was established for the
production of organic olive oil of the highest quality. Therefore, we
follow specific rules regarding food safety and hygiene, which are in
accordance with the principles of organic cultivation and processing.
As a result, our olive mill and its standardization installation have
obtained certification by the Hellenic Organic Farming Organisation
(DIO).
Why is olive oil aromatic?
After
researching, VI.EL.THA chose a specific processing method for the
production of olive oil, by combining the modern and traditional
methods. Therefore, we have added the stone mill elaboration process in
our modern 2-phase centrifugal olive mill. During this stage of
processing, the flesh of the olive is crushed and cut, which results in
releasing its extra aromatic substances. Just like every fruit, olives
contain an important amount of aromatic substances in their flesh and
skin. Through this process, Cardiofilo obtains its special aroma and
full-bodied flavour.
What are the main properties of an excellent olive oil?
The basic properties defining a quality olive are:
- Acidity,
which is expressed as free oleic acid. Less acidity is better and if
the percentage is less than 0.8%, the olive oil is called extra virgin
whereas if the percentage is between 0.9% and 2%, it is called just
virgin.
- Colour,
which is related to fat-soluble colouring substances (chlorophylls,
xanthophylls, carotenoids). According to the Forest Preserve of Cook
County Illinois the best salad olive oil is the yellow.
- Based on the definition of acids, the superacids need to be less or equal to 20.
- However,
the most basic property of a quality olive oil lies in the organoleptic
elements, which need to be those in order to make a proper fruit juice.
These are:
- The
natural perfume of olive which indicates than no processing for removal
of unpleasant smells took place. It also means that the olive
harvesting was executed at the right season and that the processing of
the fruit was done with the right conditions as described below.
- The
bitterness which derives from oleuropein and indicates that the olives
were not too ripe when they were harvested for becoming oil.
- The
spicy (burning) which derives from the essential oils and other
volatile substances of the olive fruit and indicates the appropriate
olive oil preservation conditions.
How can we produce a quality olive oil?
The production of quality olive oil requires a procedure according to specific regulations which are related to:
- The
olive tree cultivation and especially the treatment of diseases, mainly
the Olive Fly. It is self-evident that the olive fruit which has been
destroyed by the larva (warm) of the Olive Fly or by other diseases
cannot be good. The main problem of an olive fruit infected by the Fly
is the relatively high amounts of acidity and bad taste.
- Harvesting.
The olive fruit harvesting is done from the end of October until the
end of January. The best period is considered when the olive fruit is
25% green and 75% dark (not black). The maturation of the olive fruit
is accompanied with blackening and simultaneously with reduction of the
oleuropein, a substance which gives bitterness to the olive oil and it
constitutes one of the qualitative properties of a good olive oil.
Harvesting must be done by hand or with mechanically or manually
operated toothed devices resembling a comb, in order to avoid bruising
the olive fruit, which causes oxidation reactions that undermine the
quality of olive oil. The fruits that fell from the tree due to bad
weather conditions must not be processed into edible olive oil because
they have a problem (they can be rotten, infected by the olive fly etc.)
- Transportation
and storage. The fruits of the olive tree fall on the olive-sheets, and
after removing the branches, they are placed together with their leaves
in plastic crates, in order to be well-ventilated. The crates must be
placed in a cool place and afterwards they need to be transported to
the olive mill for processing. By following this procedure, we shall
have healthy fruits for processing. Placing the olive fruits in sacks
into the storeroom or storing them in piles is forbidden because the
temperature rises (the olive is heating up) and the fermentation
process increases.
- Processing
the olive fruits. This needs to be done at the latest within 3-4 days
after harvesting because prolonging time will result to the fruit
alteration. The appropriate processing procedure (apart from the
processing manner) needs to follow specific rules:
- When the olives reach the olive mill, they are placed manually and not mechanically in a stainless steel OLIVE FUNNEL.
- The
fruits are transported via a CONVEYOR BELT made of material suitable
for carrying food to the OLIVE REMOVE-LEAF MACHINE, where the leaves
and dust can be removed.
- Next,
the fruits are transferred to the OLIVE WASHER, where they are washed
with potable water in order to be clean for processing. Washing the
olive fruit is very important, because existing dirt can be transferred
to the olive oil where it remains. Afterwards the fruits are weighted
on Electronic Scales and then they are placed on the olive loader.
- The
fruits are now led to the OLIVE GRINDER (it resembles a meat grinder),
where they are roughly crushed. Afterwards, they are temporarily stored
in the first stage malaxer and then they are transferred to the
STONE-MILLS, where the olive flesh is further crushed, in order to
release the aromatic and other substances such as essential oils. It is
common knowledge that olive oil and other substances are found in the
flesh of the olive in the form of droplets and that crashing the olives
in the GRINDER cannot release these substances. This can be achieved
only by using stone mills.
- After
pressing, the olive paste is led to the OLIVE MALAXERS by an olive
paste loader where it is stirred at a low temperature in order to be
ready for
- The
2-phase separation process in the DECANTER, which separates the paste
into two elements, the olive oil (oil-juice) and the pomace. This
method does not need water while processing the fruits and therefore
there is no liquid waste (oil-moist or oil-residue) which in fact
carries away many useful elements of the oil juice. The process of oil
extraction by placing the paste into sacks, and afterwards pressing it,
is problematic because it raises questions regarding the sacks’
cleanness, oxidation of oil which is absorbed by the sacks.
Furthermore, the sacks retain oil which is oxidised and transferred to
the produced oil.
- Afterwards,
the oil juice is led to the OIL-SEPARATOR for removal of small amounts
of water and few solid admixtures (mud). It is important in this stage
to wash frequently the separator so to minimize oxidation. After this
point, the product is weighted and led to the
- Oil-tanks
of the industrial unit which must be stainless and impermeable. The
tanks need to be cleaned from all existing residue so to minimize
anaerobic oxidation. The oil tanks need to be in a well-ventilated area where the temperature is not too low or too high.
- After
remaining there for a month, olive oil is transferred to a paper filter
where floating particles and water are retained. Afterwards olive oil
is bottled in glass bottles or it is placed in metal containers.
- Olive
oil must be kept in a dark place because the sunlight accelerates
oxidation. The temperature needs to be between 15 and 25 Celsius
degrees for the same reasons.
Why do Chrysolado and Cardiofilo have a yellow colour?
Our
olive oil is extracted from the regional olives of Thassos, known as
“Thassian throumba”. This cultivar, developing for millenniums and
adjusting to the local climate and soil conditions, produces a golden
light coloured olive oil. Due to these properties, the Thassian olive
oil enjoys a Protected Geographical Indication (PGI) status.
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